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Woodworking Math

1-1/8 plywood: actual thickness and weight

Sanded panel measures

1.091–1.159 in

27.71–29.44 mm

From the standard, NIST PS 1-22

A 4 × 8 ft sheet weighs about

105.6 lb

3.3 lb per square foot

One source: APA – The Engineered Wood Association, the trade association that publishes the panel design specification

How thick 1-1/8 plywood really is

1-1/8 is a Performance Category, the name stamped on the panel under the US plywood standard, NIST PS 1-22. The standard does not hold the panel to exactly 1-1/8 in; it gives a range. Sanded panels, the smooth faces sold for cabinets and furniture, are held to a tighter range than unsanded sheathing.

PanelInchesMillimetres
Sanded1.091–1.15927.71–29.44
Unsanded, touch-sanded or overlaid1.069–1.18127.15–30

Cutting a dado or rabbet for it? Measure the sheet you have: any panel inside the range meets the standard. Every category side by side is on the plywood thickness chart.

What a sheet of 1-1/8 plywood weighs

APA gives 3.3 lb per square foot as the approximate weight of 1-1/8 plywood for working out dead loads, and says to add 10% for OSB. A sheet is that weight times its area.

PieceAreaAbout
Full sheet, 4 × 8 ft32 sq ft105.6 lb
Half sheet, 4 × 4 ft16 sq ft52.8 lb
Quarter sheet, 2 × 4 ft8 sq ft26.4 lb
OSB of the same category, 4 × 8 ft (+10%)32 sq ft116.2 lb

Species, glue and moisture move the real figure either way; hardwood-faced and MDF-core panels are not covered by APA’s table.

Span ratings made in 1-1/8

APA rated panels carry a span rating: the largest recommended center-to-center spacing of the supports under them, in inches, with the panel’s long side across three or more supports. On Rated Sturd-I-Floor, single-layer flooring, it is one support spacing (16 oc, 24 oc). These are the ratings APA lists in 1-1/8:

Next

Lay out parts on a sheet with the plywood cut list calculator. The face and back letters are explained on plywood grades, sheet sizes on plywood sizes, and the metric sheets on Baltic birch plywood. MDF thicknesses and weights are on the MDF thickness chart.

Work it out for your project

Sources

  1. NIST (US Department of Commerce) / APA, Voluntary Product Standard PS 1-22, Structural Plywood, §5.4, §5.10 and Table 10 (effective 2 October 2023), read 2026-11-07
  2. APA – The Engineered Wood Association, Panel Design Specification, Form D510C (revised February 2008): §2.5 span ratings, Table 5 (thickness by span rating) and Table 6 (approximate weight), read 2026-11-08

How we source these numbers