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Woodworking Math

Plywood thickness chart

Structural plywood is stamped with a Performance Category, such as 23/32 or 3/4, under the US standard NIST PS 1-22. The category is a name: the standard gives each one a range the panel must measure, a wider range for unsanded panels and a tighter one for sanded panels.

From the standard, NIST PS 1-22

CategoryUnsanded (in)Unsanded (mm)Sanded (in)Sanded (mm)
1/40.219–0.2815.56–7.140.234–0.2665.94–6.76
5/160.281–0.3447.14–8.740.297–0.3287.54–8.33
11/320.313–0.3757.95–9.530.328–0.3598.33–9.12
3/80.344–0.4068.74–10.310.359–0.3919.12–9.93
7/160.406–0.46910.31–11.910.422–0.45310.72–11.51
15/320.438–0.511.13–12.70.453–0.48411.51–12.29
1/20.469–0.53111.91–13.490.484–0.51612.29–13.11
9/160.531–0.59413.49–15.090.547–0.57813.89–14.68
19/320.563–0.62514.3–15.880.578–0.60914.68–15.47
5/80.594–0.65615.09–16.660.609–0.64115.47–16.28
11/160.656–0.71916.66–18.260.672–0.70317.07–17.86
23/320.688–0.7517.48–19.050.703–0.73417.86–18.64
3/40.719–0.78118.26–19.840.734–0.76618.64–19.46
13/160.781–0.84419.84–21.440.788–0.83720.02–21.26
7/80.831–0.91621.11–23.270.849–0.90121.56–22.89
10.95–1.0524.13–26.670.97–1.0324.64–26.16
1-1/81.069–1.18127.15–301.091–1.15927.71–29.44
1-1/41.188–1.31330.18–33.351.213–1.28830.81–32.72

Reading the chart

A panel stamped 23/32 that has been sanded must measure between 0.703 and 0.734 inch: it never reaches a full 3/4 inch (0.750). So a dado cut to a full 3/4 inch will be loose on it: measure the sheet you have and cut the dado to it. The standard measures thickness with a micrometer at four points, one near the middle of each edge, and averages them.

The ranges follow a rule. Unsanded panels may be 1/32 inch either side of the category up to 13/16, and 5% either side above it. Sanded panels are held to 1/64 inch up to 3/4, and 3% above it.

Hardwood and Baltic birch plywood

Cabinet-grade hardwood plywood is made to a different standard (ANSI/HPVA HP-1), which is sold rather than published. We have not yet found two makers who publish its actual thicknesses, so this page gives none: measure the sheet. Baltic birch is made in millimetres; see Baltic birch plywood.

Sheet sizes and how far short a panel may run are on plywood sizes; what the letters mean is on plywood grades.

Sources

  1. NIST (US Department of Commerce) / APA, Voluntary Product Standard PS 1-22, Structural Plywood, §5.4, §5.10 and Table 10 (effective 2 October 2023), read 2026-11-07

How we source these numbers