Machine troubleshooter · Router
Router burn marks
What you see
Likely causes
Most-agreed first: the more makers name a cause, the higher it sits.
What to change
Change one thing at a time, so you know which change fixed it.
Take a deep cut in several passes, lowering the bit a little each time.
Feed at a steady, moderate rate: fast enough not to burn, not so fast the motor bogs down. The right rate depends on the bit, the wood and the depth.
Make a test cut on scrap before the real piece.
Sources
Makers’ own manuals, read 2026-11-07, written here in our own words. A line one maker alone gives is left out. Your machine’s own manual is the authority for your machine.
Related
Other problems, by machine: the machine troubleshooter.