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Woodworking Math

CNC chip load chart

Chip load per tooth, in inches, for solid carbide up-cut and down-cut spiral router bits, cutting as deep as the bit is wide. Each maker's own figure, the value the CNC feeds and speeds calculator starts from, and what stands behind it.

Softwood (pine, fir, cedar)

Bit ØFreud / DiabloAmana ToolOnsrudStartBasis
1/8 in0.004–0.0060.003–0.0050.004–0.0060.005

Median of 3 sources

3/16 in0.007–0.0090.004–0.0060.005–0.0070.006

Median of 3 sources

1/4 in0.01–0.0120.005–0.0070.006–0.0080.007

Median of 3 sources

5/16 in0.013–0.01550.005–0.0070.006–0.0080.007

Median of 3 sources

3/8 in0.016–0.0190.006–0.0080.007–0.0090.008

Median of 3 sources

1/2 in0.02–0.0230.007–0.0090.008–0.010.009

Median of 3 sources

Hardwood (oak, maple, walnut)

Bit ØFreud / DiabloAmana ToolOnsrudStartBasis
1/8 in0.002–0.0050.003–0.0050.003–0.0050.004

Median of 3 sources

3/16 in0.005–0.0080.004–0.0060.004–0.0060.005

Median of 3 sources

1/4 in0.008–0.0110.005–0.0070.005–0.0070.006

Median of 3 sources

5/16 in0.011–0.01350.005–0.0070.005–0.0070.006

Median of 3 sources

3/8 in0.014–0.0160.006–0.0080.006–0.0080.007

Median of 3 sources

1/2 in0.018–0.0210.007–0.0090.007–0.0090.008

Median of 3 sources

MDF and particleboard

Bit ØFreud / DiabloAmana ToolOnsrudStartBasis
1/8 in0.004–0.007–0.003–0.0050.0048

Only two sources publish this: Freud / Diablo and Onsrud

3/16 in0.0085–0.012–0.004–0.0060.005

Two sources disagree: Freud / Diablo 0.01025, Onsrud 0.005

1/4 in0.013–0.017–0.005–0.0070.006

Two sources disagree: Freud / Diablo 0.015, Onsrud 0.006

5/16 in0.0155–0.019–0.005–0.0070.006

Two sources disagree: Freud / Diablo 0.01725, Onsrud 0.006

3/8 in0.018–0.021–0.006–0.0080.007

Two sources disagree: Freud / Diablo 0.0195, Onsrud 0.007

1/2 in0.023–0.027–0.007–0.0090.008

Two sources disagree: Freud / Diablo 0.025, Onsrud 0.008

Plywood

Bit ØFreud / DiabloAmana ToolOnsrudStartBasis
1/8 in0.003–0.005–0.003–0.0050.004

Only two sources publish this: Freud / Diablo and Onsrud

3/16 in0.0045–0.007–0.004–0.0060.0054

Only two sources publish this: Freud / Diablo and Onsrud

1/4 in0.006–0.009–0.005–0.0070.0068

Only two sources publish this: Freud / Diablo and Onsrud

5/16 in0.0105–0.0135–0.005–0.0070.009

Only two sources publish this: Freud / Diablo and Onsrud

3/8 in0.015–0.018–0.006–0.0080.007

Two sources disagree: Freud / Diablo 0.0165, Onsrud 0.007

1/2 in0.018–0.021–0.007–0.0090.008

Two sources disagree: Freud / Diablo 0.0195, Onsrud 0.008

Reading the chart

Sizes between a maker's printed sizes are read on a straight line between them, never past the ends of its table. Amana prints one row for softwood and hardwood together, and no MDF or plywood row for these bits, so those two materials rest on Freud and Onsrud alone. Onsrud's figures are its series 56-200 row, the one series printed for every material. Where two makers are more than two times apart, as Freud and Onsrud are for MDF, the tag says they disagree and the calculator starts at the lower.